Here are the industrial ultrasonic cleaners for commercial and industrial parts cleaning. It is the best ultrasonic parts cleaner that comes with large ultrasonic cleaning tanks from 60L to 1000L. This kind of large ultrasonic cleaner is sturdy and durable for massive degreasing and cleaning works. So, this is different from that of benchtop series machines. That’s why we can say it is the best ultrasonic cleaner for industrial use in production lines. But for further understanding of how it works, we’d like to show you more about this. So that you can buy the best industrial sonic cleaner that fits your cleaning needs.
How to Custom Make A Large Industrial Ultrasonic Cleaner?
As for the components of an ultrasonic cleaning machine. Ultrasonic bath, transducers, and heater are the three basic sectors. And among them, the bottom of the bath comes with the transducers and heaters. So, this makes the structure of the machine look very clear and simple. An industrial ultrasonic parts cleaner consists of a large ultrasonic water bath and generator. So, there are three main sectors for making an industrial ultrasonic cleaner.
● First, custom make an ultrasonic cleaning tank
This is an ultrasonic water bath for holding the cleaning items. Also, it is a place where the ultrasound cleaning works. We have to make sure the right sizes of the item in advance. So that the tank capacity is large enough to hold the cleaning objects. Cut the steel plate in the right sizes and melt an ultrasonic water tank by hand. As for the material of a large ultrasonic cleaner tank. It is the thick SUS304 stainless steel as usual. But for some special tough cleaning environments that the machine works. We may need to use 316L stainless steel. Because the 316L stainless steel has a better performance of corrosion resistance. But for most industrial ultrasonic parts cleaners, 304 stainless steel is enough.
● Second, install the transducers and heaters
After the works of custom making the stainless steel ultrasonic cleaner tank. The next work is installing transducers and heater at the bottom and the sides of it. Some are on the bottom and some are on the sides. And then connect the circuit carefully.
The transducers can generate a strong vibrating power in use. The most common frequency of the transducer is 28KHz and 40KHz. Apart from that, there are frequencies of 20KHz, 68KHz, 80KHz, 100KHz, and 120KHz. The lower the frequency, the stronger the vibration power. For a large capacity ultrasonic cleaner for parts cleaning and degreasing, 28KHz is the best frequency. Next is the heater, it can warm the liquids in the ultrasonic water tank.
● Third, assemble the ultrasonic generator
The transducers are the parts which convert the electric energy into vibrational energy. But how to make it occur? That is the ultrasonic generator. It is for motivating the transducers to generate vibrating power. How to motivate that power at most? This is a very important sector. That’s why we make an independent generator for industrial ultrasonic cleaners. But most buyers may ignore this point.
Above all, you can see how to make a large ultrasonic cleaner. If you plan to custom make a parts cleaning and degreasing tank, please let us know what to clean and what the sizes of the item!
How does An Industrial Ultrasonic Parts Cleaner Work?
As we know, the ultrasonic cleaning principle is the cavitation effect. There are many transducers at the bottom of the industrial ultrasonic cleaning tank. Which generates tremendous vibrating power with the help of a generator. And the vibrating power will transfer into the liquid in the water tank. Then it forms a large number of microscopic bubbles and it implodes violently. This process creates an intense scrubbing action on the surface of the items. And because the bubbles are small enough to penetrate microscopic crevices. So that it can clean the items with complicated structure. This is how the ultrasonic parts cleaner works.
In practical use, people only need to put the metal parts into the industrial ultrasonic cleaner tank. Turn on the machine, then the ultrasonic cleaning works automatically. It is very easy to operate the machine. Compared with many other cleaning methods. Ultrasonic cleaning can make the parts cleaning task more effective.
Applications of Industrial Ultrasonic Cleaners
The large ultrasonic cleaners are wonderful industrial ultrasonic parts cleaner tanks. It has very wide applications both in commercial and industrial parts cleaning and degreasing. Especially for massive cleaning work the production lines in factories. In general, there are specific applications as follows:
● Commercial Large Ultrasonic Parts Cleaner
For musical instruments and lab equipment such as laboratory instruments and glassware cleaning. And medical instruments cleaning in hospitals. And it is a wonderful large sonic parts cleaner for golf clubs.
● Electronic and Optical Industry
For the PCB circuit board, PC motherboard, optical parts cleaning, etc.
● Ultrasonic Auto Parts Cleaner for automotive Maintenance
Ultrasonic parts cleaner for carburetors, engine parts, fuel injectors, filters, diesel injectors, and PDF.
● Ultrasonic Gun Parts Cleaner for weapons production
It is good for cleaning various gun parts, such as pistol parts, rifle parts, and bullets cleaning.
● Hardware Industrial Cleaning and Parts Degreasing
Parts cleaning and degreasing tank for precision bearing parts, sealing parts, machine tool accessories cleaning, etc.
Why Choose A Sweep Frequency Ultrasonic Cleaner?
Since the independent generator is very important for industrial ultrasonic parts cleaners. Because it is independent, we can optimize the performance at most. And we can make it with more functions which can help to improve the cleaning effect. Especially the automatic sweep frequency function.
The ultrasonic frequency is fluctuating in running with the changes in cleaning items. And this has a bad impact both on the cleaning effect and the machine itself. But a sweep frequency ultrasonic cleaner can solve this problem. Because it can always make the frequency matchable with the changes in the parts.
Our K series large ultrasonic cleaners with an independent generator has an automatic sweep frequency function. It features with long lifespan and strong cleaning power. More features as below:
- ● 5-100% variable power for various cleaning needs. The ultrasonic power is adjustable in use.
- ● 24 hours of continuous working is available, and the working time can also be preset from 1 to 9999 seconds.
- ● Automatic sweep frequency and fine turning frequency mode. Making the frequency matchable and ensure a strong cleaning power all the time.
- ● Custom make any sizes of the large ultrasonic tank. Suitable for any sizes of cleaning objects.
Industrial Ultrasonic Cleaner Tank Specifications for Choice
Here are the popular K series industrial use ultrasonic cleaner specifications with for choices. Please check the appropriate tank size and models that suitable for you! Get the best industrial ultrasonic cleaner prices now!
Besides, various volumes and sizes of the ultrasonic cleaner tank are available. If you need to OEM custom make an industrial ultrasonic parts cleaning tanks with your requirements. An ultrasonic parts cleaner for carburetors and guns for example. Please provide us with specific requirements! We are able to make it for you with the best prices
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