It would require massive but precise cleaning with an integrated industrial ultrasonic cleaner when it comes to industrial and laboratory applications. This 120L ultrasonic cleaner offers the perfect balance of power and precision. Featuring a robust SUS304 stainless steel cleaning tank (upgradeable to SUS316L if needed), this integrated ultrasonic cleaner delivers up to 1500W ultrasonic power to effectively remove contaminants from intricate parts. Whether you are looking to buy a 120L ultrasonic cleaner for jewelry manufacturing, bulk dewaxing, or as a lab equipment integrated ultrasonic cleaner for glassware, the KA1030 model provides a mobile, space-saving solution designed for heavy-duty cycles.
What is an Integrated Ultrasonic Cleaner?
An integrated ultrasonic cleaner consolidates all critical components—the ultrasonic cleaning tank, transducers, LCD touch controller, heating elements, and ultrasonic generator—into a single, cohesive unit. Unlike the industrial ultrasonic cleaner with a separate generator, which uses a distinct external box, this design eliminates clutter, reduces installation complexity, and enhances mobility.
The 120L capacity ultrasonic tank is specifically chosen as it accommodates large laboratory glassware sets, multiple batches of industrial components, or bulk jewelry manufacturing items, without occupying the excessive floor space of much larger tanks. And it is much easier for the users to operate the machine.
Technical Specifications Table
| Specification | Details |
|---|---|
| Model | KA1030 |
| Tank Volume | 120 Liters |
| Internal Tank Size | 600 × 500 × 400 mm |
| Tank Material | SUS304 stainless steel (SUS316L optional) |
| Ultrasonic Power | 1500W (power adjustable 5-100%) |
| Ultrasonic Frequency | 28kHz / 40kHz (optional) |
| Heating Power | 6000W |
| Temperature Range | 0–100°C (digital control) |
| Timer | 1–9999 seconds (or continuous operation up to 24 hours) |
| Input Voltage | AC220-240V, 50Hz |
| Accessories | Stainless steel basket, drainage valve, lid, power cord |
| Special Features | Auto sweep frequency, digital display, overheating protection |
Industrial & Laboratory Applications
This 120L industrial ultrasonic cleaner is engineered for a wide range of demanding applications:
Laboratory Glassware & Instruments
- Glass tubes, beakers, pipettes, and flasks: Ultrasonic cleaning removes residual chemicals, biological matter, and stains that manual washing cannot eliminate.
- Precision instruments: The 40kHz or higher-frequency options provide gentle yet effective cleaning for delicate lab equipment without risking damage.
- Compliance: Suitable for pre-sterilization cleaning in medical and pharmaceutical laboratories. For example, the 60KHz and 80KHz high-frequency ultrasonic cleaner is widely used in the laboratory.
Jewelry Manufacturing & Casting Industries
- Investment casting cleanup: Efficiently removes investment powder and wax residue from cast jewelry pieces.
- Polishing compound removal: Eliminates polishing rouge and buffing compounds from intricate jewelry designs.
- Batch processing: The 120L capacity handles multiple casting trees simultaneously, maximizing production throughput.
Automotive & Mechanical Parts
- Carburetors and fuel injectors: Restores fuel flow by dissolving varnish and carbon buildup.
- Engine components: Cleans cylinder heads, valve bodies, and transmission parts.
- Mold cleaning: Removes release agents and residues from injection molds in manufacturing facilities.
Why Choose an Integrated Designed Ultrasonic Cleaner?
| Advantage | Benefit |
|---|---|
| Space Optimization | All-in-one design eliminates the need for a separate generator cabinet, reducing footprint by up to 40% |
| Simplified Installation | Plug-and-play setup—no complex wiring between separate units |
| Enhanced Mobility | Equipped with heavy-duty casters for easy repositioning within your facility |
| Reduced Maintenance | Fewer external connections mean fewer potential failure points |
| Aesthetic Integration | Clean, professional appearance suitable for laboratory environments |
Unlike split-type industrial cleaning machines that require dedicated floor space for external generators, our integrated ultrasonic cleaner is ideal for laboratories, workshops, and production floors where space is at a premium.
FAQ: Common Questions About 120L Ultrasonic Cleaners
How does an ultrasonic cleaner work?
Ultrasonic cleaners use high-frequency sound waves (28kHz–40kHz) to create cavitation—millions of microscopic bubbles that implode and release energy to dislodge dirt, grease, and contaminants from surfaces. This process reaches into blind holes, threads, and complex geometries that manual cleaning cannot access.
What liquid should I use in an ultrasonic cleaner? Can I use tap water?
Tap water can be used for basic cleaning, but for optimal results, we recommend:
- General degreasing: Water-based alkaline detergent at 50–60°C
- Laboratory glassware: Neutral pH cleaning solutions
- Heavy oil/carbon removal: Industrial-grade degreasing agents are needed
Our SUS304/316L stainless steel cleaning tank is compatible with most water-based cleaning solutions, including mild acids and alkalis.
Can a 120L ultrasonic cleaner run continuously?
Yes, our machine supports timer settings up to 24 hours of continuous operation. However, for extended use, we recommend:
- Monitoring solution temperature
- Allowing 10-minute rest periods every 4 hours
- Ensuring adequate ventilation around the unit
Is this ultrasonic cleaner suitable for laboratory use?
Absolutely. This 120L capacity ultrasonic bath is ideal for batch cleaning of laboratory glassware and instruments. For laboratories using corrosive chemicals, we offer an SUS316L stainless steel tank upgrade that provides superior resistance to acids and chlorides.
